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Non-standard series

3C product assembly AOI inspection

Overview

Samson 3C product assembly AOI inspection
Software developed in-house to quickly identify all types of defects and provide accurate measurements for 3C electronics
A range of quality inspection requirements such as mobile phone seams, auxiliary materials, internal view of laptops, keyboard defect detection, etc.
Samson testing equipment will meet all of these requirements

3C product assembly AOI inspection_samsuncn.com          3C product assembly AOI inspection_samsuncn.com

Dimensional Inspection
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Flatness inspection
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Defect detection
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Positioning detection
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Identification detection
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Guided testing
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Detection type

Measures almost all types of materials (metals, glass, ceramics, composites, semiconductors, etc.)

External dimensions, position, flatness, height, segmental differences, contouring, cosmetic defects

Lens, mobile phone glass

External dimensions, position, parallelism, flatness, height, segmental differences, contouring, cosmetic defects

Powder metallurgy parts

External dimensions, position, flatness, height, segment difference, contour, cosmetic defects, presence or absence of accessories, logo flatness

Mobile phone mid-frame

Dimensional inspection, pin foot verticality, position, flatness, segment difference, height, contour, character defects, cosmetic defects, seam detection, presence of accessories, logo flatness

Plastic Hardware

External dimensions, position, flatness, height, segment difference, contour, cosmetic defects, presence or absence of accessories, logo flatness

3D composites

Dimensional inspection, flatness, coplanarity, flatness inspection, presence of cracks, angular inspection, cosmetic defects

Connectors


  •  

    Model:SC-190

    • Inspection products: almost all types of materials can be measured (MIM parts, various small metal parts products, glass covers, ceramics, 3D composites, semiconductors, etc.)
    •  Inspection functions: flatness/height difference/thickness of transparent material/hole position of product, external dimensions/profile/concave and convexity/absence of accessories, etc.
    •  Detection accuracy: 0.005~0.01mm
    • Main measurement method: CCD visual inspection + laser measurement + spectral confocal
    •  Production capacity approx. 0.7S/point

     

    Model: SVZ-190

    •  Detecting products: suitable for a variety of high-precision metal small parts; universal, can be used to detect a variety of similar products when not moving the hardware.
    • Inspection functions: product dimension, flatness, height/thickness dimension measurement.
    • Inspection accuracy: up to ±0.005mm.
    • Main measurement method: CCD visual inspection + laser measurement.
    • Production capacity up to 3500PCS/H



  •  

     Model: SZ-190

    •  Inspection products: Suitable for mobile phone buttons, camera rings, card holders, Type-C connectors, paper clips, connectors and other metal precision machined parts, small parts of medical devices, small plastic parts, etc.
    • Inspection functions: Product outline size, flatness, position, height difference, cosmetic defects, etc.
    •  Inspection accuracy: up to ±0.005mm
    • Main measurement method: CCD visual inspection + laser measurement
    •  Production capacity up to 3600PCS/H

     

    Model: CV-100

    • Products tested: for 3D composites, glass covers, various metal products
    • Inspection functions: measurement of distances, radii, angles, radians and other dimensions
    • Inspection accuracy up to ±0.005mm
    • Main measurement method: CCD visual inspection
    • Testing features: universal equipment, accurate flash measurements, no differences in measurement results from one person to another



  •  

    型号:DC-200

    • Products tested: 3D composite materials, mobile phone back covers, glass back covers, mobile phone mid-frames, camera mounts, watch structural parts, rechargeables, 5G ceramics, etc.
    •  Inspection functions: external dimensions, height dimensions, flatness, perpendicularity inspection
    •  Inspection accuracy up to ±0.005mm
    •  Main measurement method: CCD visual inspection + laser measurement
    • Production capacity up to 550PCS/H

    Output Statement

    1

    Real-time acquisition and output, docked to production management

    Real-time image acquisition, production data screen display query output, printout, can be docked to the production management software

    2

    Self-measurement and evaluation of repeatability

    Repeatability can be measured and evaluated periodically by yourself and records can be kept, and inspection accuracy can be effectively maintained.

    3

    Analysis of defective products and process improvement

    Production report output, data storage for defective product analysis, process improvement

    Application value


     Simple and economical system structure, effectively reducing production and maintenance costs

     Effective automation to improve production efficiency, reduce defective rates, reduce rework and waste

     Increase labour productivity, improve core competencies, win a wide range of customers and obtain orders

    Substitution of manual labour, with significant savings in labour and safety costs

     Product quality is improved while freeing workers from tedious labour


     


    应用价值

    Video Demo

    Automated, efficient and accurate, low misjudgment, multi-measurement integration, easy to operate, digital

    Learn about the application of3C product assembly AOI inspectionin production with a one-minute video

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